The Company Gemex Boltsafe References Contact
 
Technical specificationsproductivity enhancementsGemex in a nutshell

Industrial
Productivity Tools
Gemex Applications

Click on the picture for the Gemex electronic demonstration

GEMEX SYSTEM HORIZONTAL
Gemex System IEC-160/180 "Horizontal" belts for motors from 7 kW up to 25 kW.
Technical specifications
Installation instructions
Adjustement instructions

Horizontal belts
Horizontal belts
Gemex - horizontal
Back
GEMEX SYSTEM HORIZONTAL
Gemex System IEC-200/425 "Horizontal" belts for motors from 20 kW up to 500 kW.
Technical specifications
Installation instructions
Adjustement instructions
Replacement of belts
Replacement of belts
Replacement of belts
Replace belts without realignment.

duration of operation: 2 minutes 
(no special education is needed).

With hydraulic pump (see picture) you pump the Gemex Shelf up to the correct hydraulic pressure (see manometer on pump) f.e. 40 Bar, you lock the Gemex Cylinders with a hammer.

(IPT provides a calculation of correct tension based on the configuration of your belt driven unit).

This "Horizontal" unit (with 2 Gemex Cylinders) goes from IEC-200 up to IEC-425 shaft high (from 20 kW up to 500 kW) machines.

Adjust the Belt Tension while machine is STOPPED.

Keep the "Belt Covers" around the belts!

1. Connect the pump on the connection nipple of the Gemex Cylinder.
2. Put the hydraulic pressure f.e. 40 Bar.
3. unlock the Gemex Cylinders.
4. pressure will drop due to belt wear.
5. adjust the hydraulic pressure to 40 Bar (example).
6 lock the Gemex Cylinder with hammer
end of procedure.

maintenance timing: 2 minutes.

Adjustment of Belt tension while machine is RUNNING.

Do not uncover the belt cover!

You can adjust the belt tension while the machine is running, you can check the belt tension without undoing the belt covers.

The procedure is simple: 
1. connect the pump on the quick connection nipple of the Gemex Cylinder.
2. pump the correct pressure of the Gemex Cylinder f.e. 40 Bar (IPT gives you pressure based on the configuration).
3. unlock the Gemex Cylinder (probably the pressure will drop to 30 Bar due to wear).
4. adjust the correct pressure with the pump up the f.e. 40 Bar.
5. lock the Gemex Cylinders.
6. disconnect the pump.
No PRODUCTION stops anymore!!!
Timing of maintenance: 2 minutes for any kind of motors, from 7 kW up to 500 kW and more!

Back
GEMEX SYSTEM TOP MOUNTED
For applications when the belts are used vertical from top to bottom.
Motor is top to pump under.
Same advantages as "horizontal" Gemex System for belts replacement.
Technical specifications
Installation instructions
Adjustement instructions
Top mounted
Top mounted
Top mounted
Back
GEMEX SYSTEM VERTICAL
On vertical mounted machines like cooling systems.
You can maintain your belts remotely when the machine is mounted on a tower (not reachable).
Technical specifications
Installation instructions
Adjustement instructions
Call IPT for more info.
Vertical mounted
Vertical mounted
Back
GEMEX SYSTEM PLATFORM MOUNTED
This application is used when your pulleys are mounted between two bearing houses.
The motor and the bearings are installed on a Gemex platform; check the small block under the bearings!
To simplify the belts replacement without to undo the bearings (check IPT for more info).
Platform mounted
Platform mounted
Platform mounted
Back
Gemex lock cylinder
Gemex lock cylinder 35
Technical specifications
Gemex lock cylinder 50
Technical specifications
Back
Hand-pump and Locking tool
Hand-pump
To maneuver the GEMEX cylinder a hydraulic pump is needed. We sell a specially adapted handpump. The pump is calibrated so that no components in the Gemex system can be overloaded. It is also equipped with a suitable manometer, safety tube and the correct quick-connection.

For the best function and safety we recommend that this pump is used with the Gemex system. Of course other pumps can also work if they are used with proper knowledge and care.

locking tool In order to simplify locking or unlocking of the Gemex cylinder, we have developed a special locking tool, or a sliding hammer.
The slidings hammer's weight and stroke is adapted to give the right locking force.
The sliding hammer can also simplify locking and unlocking in such cases when a common forging hammer is difficult to use.
The slide hammer weighs 3,5 kg, the handle has a "good grip" surface and is electric- galvanized.
IPT - Maintenance Partners
Vitshoekstraat, 6
B-2070 Zwijndrecht
Belgium
tel:  32 3 800 55 85
fax: 32 3 800 55 86
gsm: 32 475 77 64 43
e-mail: john.rammeloo@maintenancepartners.com
Site Design by Redweb sprl
Copyright 2000